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Spark Plasma Sintering

Spark Plasma Sintering

PLASMAN IS THE KEY TECHNOLOGY IN THE 21st CENTURY.

 

 CSP-V  CSP-II CSP-KIT

 

Features

■ Patented “HOT WALL” prevents heat loss in horizontal direction and achieved the enhanced homogenization of composite materials.

■ Patented “LAMINATED GRAPHITE FORM” prevents heat loss in vertical direction. Effective for desification and energy saving.

■ Best for metals, ceramics, composite materials, functional graded materials (FGMs), etc.

■ NAVIWAVE SYSTEM is a real-time quality control system that measures, records, and controls products.

■ PSU adopts DC inverter constant control with pulsed power supply. Parallel addable.

■ Considerably reduce energy consumption, process time, and CO2 emissions than conventional methods.

Schematics

PLASMAN is an advanced thermal processing system, “Spark Plasma Sintering” utilizing direct electric conduction and pressurized energy. With innovative patented technologies: HOT WALL and LAMINATED GRAPHITE FORM, PLASMAN achieved the enhanced homogenization of composite materials with considerably less energy consumption, process time, and CO2 emissions than conventional sintering methods.

 

■ HOT WALL

HOT WALL is a patented technology that employs metal heater under 1200C and carbon heater over 1200C. This allows less heat dissipation than traditional sintering ways, and achieves the enhanced homogenization of composite materials.

【Pulse-electric current sintering】

 

Specifications

Model CSP-V CSP-II CSP-KIT
Press capacity 60 tons – 5 tons – 40 tons 2 tons
Press control Hydraulic control Servo control & Hydraulic control Hydraulic control
Stroke 150mm 100mm
80mm
Punch electrode Water cooling: 250mm~ Water cooling: 80mm~ Water cooling: 50mm
PWR
Max.Output
DC inverter constant
current control
DC inverter constantcurrent control,
Pulsed power supply with pole switch converter
DC inverter constant
current control
18000A
(6000A x 3)
3000A・1000A(500Ax2)・1500A(500Ax3) 500A・1000A(500Ax2)
Atmosphere Vacuum – Inactive gas – Atmosphere
Vacuum level – x 10-³Pa – x 5Pa – x50Pa
Regular temp 1200℃   1500℃ 1200℃    1500℃ 1200℃
Temp
measurement
Thermocouple,
Radiation
thermometer
Thermocouple,
Radiation thermometer
Thermocouple
Regular work size – Φ180(mm) Φ20(mm)- Φ10(mm)
Hot wall Metal heater
Carbon heater
Metal heater
Carbon heater
Metal heater
Control panel Temp/ Press / Current/
Voltage/ Vacuum level
Temp/ Press/ Current/
Voltage/ Vacuum level
Temp/ Press/ Current/
Voltage/ Vacuum level
Accessories Software:Naviwave
Hardware: laptop PC
Port: USB
Software:Naviwave
Hardware: laptop PC
Port: USB
Options available
Weight UNIT: 3700Kg
PWR: 2100Kg
UNIT: 400Kg
PWR: 120Kg – 360kg
UNIT:123kg
PWR:60kg – 120kg
Dimentions W:3.6m D:4.0m H:3.2m W:1.3m D:2.0m H:2.2m W:1.0m D:0.8m
W:1.0m D:2.0m
  • Customization and larger configurations are available.

 

For further information, please visit S.S. Alloy’s website.

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