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Energizing heat processing equipment

Energizing heat processing equipment

PLASMAN(PCS:Pulse-current sintering)

PLASMAN IS THE KEY TECHNOLOGY IN THE 21st CENTURY.

PLASMAN IS THE KEY TECHNOLOGY IN THE 21st CENTURY.
PLASMAN is a conventional energization heat processing method that uses a unique and epoch-making patented technology.

Industry Size: CSP-V Mini Size: CSP-II PLASMAN KIT: CSP-KIT
PLASMAN MINI PLASMAN KIT automatic

 

Features

  • The adoption of a hot wall prevents horizontal heat diffusion and homogenizes the temperature and density of the material.
  • The use of a laminated graphite prevents vertical heat diffusion and homogenizes the temperature and density of the material.
  • A wide variety of raw materials such as metals, ceramics, and resins can be heat-processed (sintered, joined, and melted).
  • Various target materials/FGM: Ideal for functionally graded materials.
  • NAVIWAVE SYSTEM is a real-time quality control system that measures, records, and controls products.
  • The power supply uses the inverter direct pulse method and can be added in parallel.
  • Saves total input energy.
  • The heat processing time can be reduced and the development window/manufacturing cycle can be shortened.
  • Reduces total CO2 emissions.
  • Improves your work process environment.

 

Principle

PLASMAN is an advanced thermal processing system, “Spark Plasma Sintering” utilizing direct electric conduction and pressurized energy. With innovative patented technologies: HOT WALL and LAMINATED GRAPHITE FORM, PLASMAN achieved the enhanced homogenization of composite materials with considerably less energy consumption, process time, and CO2 emissions than conventional sintering methods.

 

  • HOT WALL

HOT WALL is a patented technology that employs metal heater under 1000℃ and carbon heater over 1200℃. This allows less heat dissipation than traditional sintering ways, and achieves the enhanced homogenization of composite materials.

【System Image】

 

Specifications

 

Type Industry Small/Medium sintering PLASMAN KIT
Model CSP-V CSP-Ⅱ CSP-KIT
Press capacity 60tons~ 5 tons, 5~60 tons 2tons
Press control Hydraulic control Servo control & Hydraulic control Hydraulic control
Stroke 50mm~150mm 50mm~100mm 20mm~50mm
Punch electrode Water cooling: 250mm~ Water cooling: 80mm~ Water cooling: 50mm
PWR Invertor Control Power
Direct current power
Invertor Control Power
Direct current power・Pulse power supply・
Pole conversion pulse power supply
Invertor Control Power
Direct current power
Max.Output Over 3000A~
18000A(6000A×3)
3000A・1000A(500A×2)・1500A(500A×2) 500A 1000A
(500A×2)
Atmosphere Vacuum・Inactive gas・Atmosphere
Vacuum level ~0.1Pa ~x0.1Pa ~10Pa
Regular temp 1000℃ 1500℃ 1000℃ 1500℃ 1200℃
Temp
measurement
Thermocouple Thermocouple・
Radiation
thermometer
Thermocouple Radiation
thermometer
Thermocouple
Regular work size ~Φ180(mm) Φ20~φ50(mm) Φ10~15(mm)
Hot wall Metal heater Carbon heater Metal heater Carbon heater Metal heater
Control panel Temp・Automatic pressure control
Current / Voltage / Pressure displacement / Vacuum level
Temp・Automatic pressure control
Current / Voltage / Pressure displacement / Vacuum level
Temp・Automatic pressure control
Electricity・Voltage
Measurement・Record・
Operation
Software: Naviwave
Hardware: laptop PC
Port: USB Connection Operation
Software: Naviwave
Hardware: laptop PC
Port: USB Connection Operation
Options available

CONTACT

Contact

Please contact us from the phone number below or the contact form for inquiries about our products and company.

From Your Phone

mail (+81)3-5342-2555

Business Hours 9:00-18:00 Weekdays